Stimulation & Fracking Service
Having combined our highly competent crews, strong equipment bases and experience gained while executing a variety of projects, we are able to provide a full slate of onshore drilling services to the oil & gas upstream industry.
EQUIPMENT:
- Pumping Unit single triplex FC 1251 (4 pcs), TPT 2250, HPS 600, Gardner Denver
- Pumping Unit single duplex CA 320 (6 pcs)
- Blender
- Sand transportation truck
- Data Van
- Liquid Additive System
- Tanker truck
- Tanker truck CMAK
- Tanker truck CR-4 (2 pcs)
- High Temp Steam Generator PPU
- Acid resistant tank V50 m3 (6 pcs)
- Acid resistant tank V60 m3 (3 pcs)
- HP Manifold
Pumping Unit – FC 1251
Mercedes truck mounted units of the following parameters:
- Detroit Diesel deck engine 1250 HP,
- SPM Triplex pump 1300 HHP,
- Hydraulic Power 1100 HP,
- Allison Transmission DP 8962,
- Piston OD 5, 6” and 3,75”
- Maximum Working Pressure 10 000 psi – plunger 5”, 6”
- Maximum Working Pressure 15 000 psi – plunger 3,75”
- Pumping rates:
- 0,45 m3/min at 700 bar,
- 0,9 m3/min at 514 bar,
- 1,3 m3/min at 363 bar,
- 1,7 m3/min at 281 bar,
- 2,2 m3/min at 206 bar
STIMULATION & FRACKING SERVICE – SCOPE OF WORKS:
- Acidizing and fracturing design (FracproPT and StimPT software)
- Hydraulic fracturing and acid treatments
- Acid treatment and fracturing process data aquisition
- Micro-fracturing
- Hydro-slotting perforation
- Matrix acidizing
- Well clean out
- Leak off test
- Pumping jobs
Gear | Gear Ratio: | Engine RPM | Pump Input BHP | ||||
(l/min) | (GPM) | (bar) | (PSI) | ||||
1st | 3,75 | 1700 | 551,2 | 145,6 | 1905,7 | 790,1 | 11459 |
3,75 | 1800 | 583,3 | 154,1 | 1905,7 | 790,1 | 11459 | |
3,75 | 1900 | 615,9 | 162,7 | 1905,7 | 790,1 | 11459 | |
2nd | 2,69 | 1700 | 768,1 | 202,9 | 1905,7 | 790,1 | 11459 |
2,69 | 1800 | 813,5 | 214,9 | 1905,7 | 790,1 | 11459 | |
2,69 | 1900 | 858,5 | 226,8 | 1905,7 | 790,1 | 11459 | |
3rd | 2,2 | 1700 | 939,2 | 248,1 | 1905,7 | 790,1 | 11459 |
2,2 | 1800 | 994,4 | 262,7 | 1905,7 | 790,1 | 11459 | |
2,2 | 1900 | 1049,7 | 277,3 | 1905,7 | 790,1 | 11459 | |
4th | 1,77 | 1700 | 1167,4 | 308,4 | 1905,7 | 730,2 | 10591 |
1,77 | 1800 | 1236,3 | 326,6 | 1905,7 | 689,6 | 10002 | |
1,77 | 1900 | 1304,8 | 344,7 | 1905,7 | 653,3 | 9476 | |
5th | 1,58 | 1700 | 1307,9 | 345,5 | 1905,7 | 651,8 | 9454 |
1,58 | 1800 | 1384,7 | 365,8 | 1905,7 | 615,6 | 8929 | |
1,58 | 1900 | 1461,5 | 386,1 | 1905,7 | 583,2 | 8459 | |
6th | 1,27 | 1700 | 1627,0 | 429,8 | 1905,7 | 523,9 | 7599 |
1,27 | 1800 | 1722,7 | 455,1 | 1905,7 | 494,8 | 7177 | |
1,27 | 1900 | 1818,5 | 480,4 | 1905,7 | 468,8 | 6799 | |
7th | 1 | 1700 | 2066,5 | 545,9 | 1905,7 | 412,6 | 5984 |
1 | 1800 | 2188,0 | 578,0 | 1905,7 | 389,6 | 5651 | |
1 | 1900 | 2309,5 | 610,1 | 1905,7 | 369,1 | 5354 |
Annulus Pumping Unit HPS-600
The producer: Manifold Systems Ironworks SA, Switzerland
The chassis: MAN TGX 6x4
The engine fuel pump: CATERPILLAR C18A ATAAC of ACERT/under 620 HP at 2100 RPM.
Automatic transmission Allison type S 6610M
Additional platform reducing Eaton AT 1202 continuously 2: 1
- High-pressure triplex pump:
- Producer – Manifold System Ironworks (MSI) - type TI 600
- Effective power 600 KM
- The diameter of plunger: 3”
Max. pumping pressure 14140 PSI (975 bar) with a rate 70l/min
Max. rate 950 l/min with a pressure 225 bar
Centrifugal pump made by Klaus Union TYP SLM NVS
Working tanks 2 pcs. the capacity 3000 l one,
Electronic measurement and data record system
Manifold
Mercedes truck mounted unit enabling connection up to six Pumping Units.
- Working pressure – 13 500 PSI
- Low and high pressure manifolds
Blender
Mercedes truck mounted unit is a computer controlled blender for mixing treatment fluids and feeding pumping units.
- Maximum fluid rate – 9.5 m3/min,
- Maximum proppant rate – 7 t/min
- Possibility of setting different fluid and proppant rates, as well as volume of dry liquid chemical additives
Sand Transporter
Trailer mounted proppant transport box with feeding system
- Load capacity – 40 ton + 40 ton by crane on “bigbag”
- Lifting feeding system
Liquid Additive Unit
This unit is a ten (10) liquid chemical additive pumping system.
The unit is comprised of:
- All functions and work parameters are adjusted and controlled from control panel and additionally recorded by Data Acquisition System (DAS)
- Liquid chemical pumping system:
3pumps with rate 0,6 – 9,5 l/min
5 pumps with rate 1,9 – 30 l/min
2 pumps with rate 3,8 – 64 l/min
Each chemical system is provided with its own individual coriolis chemical flow meter and transmitter and can be controlled in either manual or automatic mode.
- Two transfer pumps with pumping rate 7,6 – 132,5 l/min.
- 10 chemical tanks with a capacity of 1m3 each.
Monitoring System
Mercedes Van mounted, complete with a set of instrumentation to monitor, control and record a progress of treatment operations.
The system can monitor:
- Sand concentration
- Working pressure
- Annulus pressure
- Bottomhole pressure (calculated)
- Pumping rate
- Flow rate
Computerized data acquisition system enables data recording on a disk, as well as real time display and reviews the data after job completion.
To receive more details about Stimulation Service please CONTACT US!